Are you looking for a floor deck roll forming machine that can hold rib height and cover width across a full coil? Do you want a manufacturer who can quote a non-standard deck profile from your drawing instead of a catalogue page? Or are you comparing suppliers and need to know which lines really run 1.2 mm at production speed?
If the answer is yes, then China is the logical place to start your search. China hosts the densest cluster of cold roll forming machine builders in the world, with roller machining, frame fabrication, hydraulic units and PLC integration often under one roof, plus a deep supply chain for coil, tooling and electrical components. Below, we present leading floor deck roll forming machine manufacturers to help you quickly find the right partner for your slab design, steel grade and output target.
Quick Navigation
- Sussman Machinery (Wuxi) Co., Ltd.
- Formetal (Hangzhou Formetal Technology Co., Ltd.)
- Hangzhou Roll Forming Technology Co., Ltd.
- BMS Group
- Wuxi Linbay Machinery Co., Ltd.
- Shanghai MTC Industrial Co., Ltd.
- Wuxi TUT Machinery Co., Ltd.
- LOTOSFORMING
- Cangzhou Zhongtuo Cold Roll Forming Machinery Co., Ltd. (ZTRFM)
- Wuxi Sunway Machinery Co., Ltd.
1. Sussman Machinery (Wuxi) Co., Ltd.
Headquarters / Supply Model: Wuxi, Jiangsu. Manufacturer building roll forming lines since 2005, with its own workshop and a second plant for precision parts; exports to more than 100 countries.
Core Products / Technologies: A dedicated deck floor range of around 14 models, including high-speed steel deck lines rated up to 30 m/min, 1.5" B deck, 2" and 3" composite deck, dovetail composite deck with 600 mm cover width, KR24 clip-lock ceiling deck, Peru VIGACERO deck and a double-layer machine that runs B deck and composite deck from one frame.
Why Consider Sussman Machinery: Most suppliers adapt one deck frame to every profile; Sussman lists separate models for the profile families that actually dominate different markets. That matters if you sell into more than one region, because the rib geometry and cover width are engineered per model instead of being squeezed out of a generic station layout. The double-layer option is also a practical answer to floor space limits.
Best Suited For: Deck producers serving several profile standards, distributors who need a catalogue with real variety, and fabricators adding a second deck line without doubling floor space.
Before Purchasing: Ask which model number is quoted against your rib height and pitch, whether tooling change is a cassette swap or a full roll change, and what speed the line holds at your gauge rather than at the headline figure.
2. Formetal (Hangzhou Formetal Technology Co., Ltd.)
Headquarters / Supply Model: No.1 Yaqian Road, Yaqian Town, Xiaoshan District, Hangzhou, Zhejiang. Design, manufacture and after-sales service handled in house, with 17 years of roll forming experience, CE-marked equipment, on-site installation and export projects across Europe, North America and South America.
Core Products / Technologies: A metal deck range built around three deck families, T153 deck, Versa Dek and scaffolding plank, on a line that uncoils, embosses, roll forms and cuts to length with touch-screen control. The same workshop also builds C/Z/CZ purlin, roof and wall panel, highway guardrail, cable tray and slitting lines.
Why Consider Formetal: Formetal treats the deck machine as a starting point rather than a fixed product: every build is a non-standard design driven by the buyer's profile drawing, and the deck scope extends past floor slabs into scaffolding plank and bridge deck sections. For a buyer whose section does not match a catalogue, that engineering-first route shortens the gap between drawing and first coil, and one supplier can cover the deck line plus the purlin and panel machines around it.
Best Suited For: Steel structure contractors and fabricators with a proprietary or project-specific deck profile, and buyers who prefer a single source for several cold roll forming lines.
Before Purchasing: Confirm that your section falls within the three advertised deck families or is quoted as a custom tooling job, ask for the cut-length tolerance and embossing pattern on the approved drawing, and clarify which items, such as decoiler type or stacker, sit outside the base scope.
3. Hangzhou Roll Forming Technology Co., Ltd.
Headquarters / Supply Model: Xiaoshan District, Hangzhou, Zhejiang. Manufacturer with 13 years in roll forming and coil processing, working to an ISO 9001 quality system, with design, machining, assembly and after-sales in one company.
Core Products / Technologies: Standard and non-standard metal deck lines with a stated forming speed of up to 25 m/min, modular parts design, and heavier mainframe construction for thicker plate. Product tiers include floor deck, top-grade deck, high-speed metal deck and A-grade floor deck machines. The same plant builds tube mills, slitting and cut-to-length lines.
Why Consider Hangzhou Roll Forming Technology: The company positions its deck line on throughput and maintainability rather than on profile variety. Frames are machined in a single setup, which it says removes most of the re-alignment work after installation, and the modular parts policy keeps spares interchangeable across machines. Parameter setting runs through a PLC with a touch interface, so profile changes are handled from the screen instead of mechanical adjustment.
Best Suited For: Producers chasing metres per shift on standard deck profiles, and buyers who want a machine they can maintain with locally available modular parts.
Before Purchasing: Verify the 25 m/min figure at your material thickness rather than at thin gauge, confirm the station count against your rib depth, and ask for the spare roller and cutter lead time in writing.
4. BMS Group
Headquarters / Supply Model: Xiamen, Fujian, with a manufacturing network of eight factories, six machining centres and one steel structure company covering over 30,000 m². CE certification issued by SGS, exports to more than 80 countries.
Core Products / Technologies: Comflor series, dovetail re-entrant composite deck, Strong floor and Multideck lines, a double-layer deck machine that produces two profiles from one frame, a patented three-in-one Comflor machine, a 915 mm B deck line and a 1250 mm feeding-width deck line built to European design. Frames above 15 tons are specified for continuous running on 550 MPa coil.
Why Consider BMS Group: Capacity is the differentiator. A multi-factory group can hold delivery dates when a single workshop is full, and the quick-change cassette approach lets one line cover several profiles without a second frame. Named references in steel building and construction groups suggest the machines are already running in demanding production environments, which shortens the reference-checking stage.
Best Suited For: Large deck producers, PEB and steel building groups, and buyers who need multi-profile changeover plus the assurance of group-level production capacity.
Before Purchasing: Establish which factory will build your line, ask whether the patented multi-profile tooling is included in the price or licensed separately, and check that the CE certificate covers the deck machine model you are ordering.
5. Wuxi Linbay Machinery Co., Ltd.
Headquarters / Supply Model: Wuxi, Jiangsu. Manufacturer with more than 50 staff, including English, Spanish and Russian speaking sales staff, producing over 20 machine series; exports to the USA, Mexico, Saudi Arabia, Russia and other markets.
Core Products / Technologies: Deck lines for 0.6–1.2 mm and 1–1.5 mm coil at 0–20 m/min, typically 26 stations, with a documented 78 mm profile built on 32 forming stations plus two embossing stations. Profile coverage spans 1.5", 2" and 3" floor deck, Comflor 46 to 225, B deck, N deck, Losacero 15 and 25, VIGACERO and Romanian T60.
Why Consider Linbay Machinery: Linbay speaks the language of national deck standards rather than generic profiles, publishing the actual models ordered by market. It also links station count to rib height with real project data, so a buyer can compare the forming strategy behind a quote instead of just the price. A two-year whole-line warranty with five years on the motor is stated openly.
Best Suited For: Producers building to a specific national deck standard, exporters serving Latin America or North America, and buyers who want drawing-level confirmation of pitch and wave height before ordering.
Before Purchasing: Confirm the station count and drive arrangement for your section, request a formed sample measured against your drawing, and check what the warranty excludes, particularly rollers and cutting dies.
6. Shanghai MTC Industrial Co., Ltd.
Headquarters / Supply Model: Shanghai base in Jinshan District and a Changzhou base in Wujin District. In-house design and manufacturing rather than trading, 15 years of export projects, more than 800 installations across 50 countries, 24-month warranty.
Core Products / Technologies: Deck machines for 0.9–1.5 mm coil with 2.0 mm optional, 22 to 38 stations, 0–15 m/min and 15–30 kW main power, forming G350 to G550 steel into 1.5" B deck, 3" N deck, 2" and 3" composite deck, Losacero 25 and closed-cell profiles. Profile design runs on COPRA, AutoCAD and SolidWorks, and cassette changeover covers multiple decks.
Why Consider MTC Industrial: The published parameter table is unusually complete, down to shaft diameter, hydraulic power and machine weight, which makes early cost comparison far easier. The thickness window reaches 2.0 mm on heavy-duty configurations, a real advantage if you form thick galvanized or high-strength coil, and pre-shipment trial runs on customer material are offered before dispatch.
Best Suited For: Producers forming heavy gauge or G550 coil, buyers who need several deck profiles from one line, and projects requiring documented technical proposals.
Before Purchasing: Confirm whether 2 mm capacity means a reinforced frame rather than an option on the standard build, list exactly which profiles the cassette covers, and check the cut-off die design for your rib shape.
7. Wuxi TUT Machinery Co., Ltd.
Headquarters / Supply Model: Wuxi, Jiangsu. Building cold roll forming lines since 2012, with roll design, roller machining, assembly and testing in one workshop; machines supplied to more than 80 countries, 12-month mechanical warranty.
Core Products / Technologies: A heavy-gauge deck line for 0.8–1.2 mm coil up to 1250 mm wide, 25 forming stations, 0–15 m/min, twin 5 kW motors, 3 kW hydraulic station, Cr12MoV cutting blade and PLC with touch screen. Target profiles include 51 mm and 76 mm composite deck, closed-rib deck with dovetail closure, open trough deck with embossed web and deck with integral end-stop and side-lap details.
Why Consider TUT Machinery: TUT explains its engineering instead of only listing it: why a deck section needs around 25 stations, how spreading the bend controls edge wave and springback, and which four inputs decide most of the design. Every line is sampled on the buyer's material before shipment, with rib height, pitch, pan width and side-lap clearance measured and reported.
Best Suited For: First-time deck producers who need the design logic explained, and buyers running 1250 mm wide coil where edge wave control is the main risk.
Before Purchasing: Confirm the speed the line holds at 1.2 mm, ask whether the embossing station is included or priced as an option, and request the dimensional report from the factory test run.
8. LOTOSFORMING
Headquarters / Supply Model: Wuxi, Jiangsu, with representatives in the United States, the Middle East and Australia. Every system is designed and built in house with no third-party manufacturing; CE and ISO quality management, export-driven across Europe, the Americas, Asia, Africa and Australia.
Core Products / Technologies: Deck lines for 0.7–1.2 mm material, 28 forming stations, 12–13 m/min, twin 15 kW Siemens motors, 5-ton hydraulic decoiler with coil car, hydraulic pre-cutting and stop cutter, and a stated cut-length tolerance of ±0.05 mm. Profile coverage includes B deck, Versa-Dek, dovetail deck and Type A, B, F and N roof deck.
Why Consider LOTOSFORMING: The published technical proposal names the components, from SKF bearings and CHOHO chain to Yaskawa inverters and Delta or Panasonic PLC, which lets a buyer audit the bill of materials before the quote is finalised. The pre-cutting arrangement with a hydraulic stop cutter is a sensible choice for long deck panels where cut-length consistency drives installation speed.
Best Suited For: Buyers who want a transparent component list, projects where cut-length tolerance is critical, and companies that value an existing representative network for service.
Before Purchasing: Check that 12–13 m/min meets your output target, confirm roller material and heat treatment for your steel grade, and ask which representative covers your region for commissioning support.
9. Cangzhou Zhongtuo Cold Roll Forming Machinery Co., Ltd. (ZTRFM)
Headquarters / Supply Model: Botou, Hebei, on a 35,172 m² site with more than 100 staff and 12 R&D engineers. Machines are designed, machined, assembled and load-tested in house; CE Declaration of Conformity is issued per machine type, and shipping is FOB Tianjin.
Core Products / Technologies: A deck platform covering 0.8–1.5 mm coil, 600, 750 or 900 mm effective cover width, 50–80 mm rib height, 22–26 stations, 10–20 m/min and 11–18.5 kW gearbox chain drive. Inline embossing, optional shear stud punching at 13, 16 or 19 mm, hydraulic flying cut and PLC with automatic length and batch control are part of the line.
Why Consider Zhongtuo (ZTRFM): Few suppliers publish this level of shop-floor detail: floor area, production lines, patent count, CE certificate numbers and the machine types each certificate covers. The shear-stud punching runs while the strip is still flat, which keeps hole position consistent and removes a secondary operation, and every line is load-tested on the buyer's profile before the balance is released.
Best Suited For: Buyers who need composite and deep-rib deck from one frame, and procurement teams that verify factory capability before shortlisting.
Before Purchasing: Confirm your cover width and the ±0.5 mm rib height tolerance on your own section, ask for the load-test record and running video, and note that the manufacturing company itself was established in 2019 even though the group has exported for longer.
10. Wuxi Sunway Machinery Co., Ltd.
Headquarters / Supply Model: Wuxi, Jiangsu. Manufacturer and exporter of cold roll forming machinery with a stated team of more than 20 engineers; production is carried out to ISO procedures, with sales to Asia, Africa, Europe, South America and Australia.
Core Products / Technologies: Deck lines for 0.7–1.2 mm coil, extendable to 1.5 mm on request, yield strength 250–350 MPa, coil widths of 914, 1000, 1200, 1220 or 1250 mm, 10–15 m/min, and 24 to 32 forming stations. Rollers in GCr15, hydraulic post-cut, Yaskawa inverter and 380 V 50 Hz electrics form the standard build, with gearbox drive and cast iron stands as options.
Why Consider Sunway Machinery: The product page separates base specification from optional items line by line, so it is clear what a quoted price includes and what it does not. The line composition is conventional and easy to service, which suits buyers who want a straightforward decoiler to post-cut arrangement without a complex changeover system.
Best Suited For: Standard deck profiles, first-time buyers entering deck production, and projects where a clear base specification matters more than a wide profile catalogue.
Before Purchasing: Check the 350 MPa yield ceiling against your coil, since G550 material would need a different frame and drive, and confirm whether post-cut or flying cut suits your panel lengths.
Key Factors That Affect Your Price
The price of a floor deck roll forming machine mainly depends on profile complexity, material specifications and production configuration. Compare the complete machine scope rather than relying on the quoted base price alone.
| Cost Factor | What to Check |
|---|---|
| Profile and forming stations | Complex ribs and deeper profiles may require more stations and custom tooling. |
| Material thickness and grade | Thicker or higher-strength steel requires a stronger frame, shafts and drive system. |
| Additional equipment | Decoilers, embossing units, punching systems and stackers affect the total investment. |
| Automation and service | PLC functions, installation, training and after-sales support should be included in the comparison. |
FAQs – Floor Deck Roll Forming Machines
What thickness can a floor deck roll forming machine handle?
Most standard lines process 0.7–1.5 mm coil. Heavy-duty models may support thicker material, depending on their frame and drive configuration.
How many forming stations are required?
Many machines use approximately 22–32 stations. The required number depends on rib height, profile design and steel grade.
Can one machine produce different deck profiles?
Some lines support multiple profiles through interchangeable cassettes or tooling. Confirm the changeover method and included roll sets before ordering.
What information is needed for a quotation?
Provide a profile drawing, material grade, thickness range, coil width, target production speed and plant voltage.
Conclusion
Choosing the right floor deck roll forming machine manufacturer depends on your deck profile, steel specifications, production capacity and required automation. Compare technical proposals carefully and confirm that the machine can produce your actual profile at the required speed and material thickness.
For projects involving custom floor deck profiles, Formetal is worth considering. Its machines are designed around customer drawings, with solutions for metal deck, scaffolding plank and other roll formed products. Visit Formetal's official website to explore its equipment and discuss your production requirements.
